Description:
POSITION SUMMARY:
The Setup Machinist Level 1 is responsible for accurately and efficiently setting up a CNC machine to run parts.
ESSENTIAL FUNCTIONS/RESPONSIBILITIES:
The Setup Machinist Level 1 is accountable for the following functions and responsibilities:
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Run basic programs.
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Report on correct production quantity as needed.
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Utilize basic part inspection equipment.
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Accurately place part identification on finished goods.
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Detect and report machine malfunctions.
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Detect and identify out-of-tolerance production.
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Execute required tool offsets in tool list to maintain required tolerance.
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Identify abnormal operating conditions and notify maintenance.
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Record downtime in electronic system.
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Maintain weekly NCR levels and rejection rate below 3% of work order.
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Maintain a scrap rate below 4%
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Conduct required preventive maintenance (PM's) at assigned station.
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Consistently achieve daily production target of 90%.
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Utilization of optical comparator.
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Removal of CNC waste.
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Basic understanding of G&M code.
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Manually "prep" oversized blanks without assistance.
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Troubleshoot machine, i.e., clear alarms, clogged coolant lines, adjust jaws.
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Produce parts that require mid-range degree of accuracy.
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Basic on machine program corrections.
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Produce all parts within company library.
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Train new operators.
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Operate all machines on production shop floor.
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Perform basic setups when needed.
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Machine complex metal parts.
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Understanding of all measuring equipment used on production floor.
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Intermediate understanding of prints and inspection techniques.
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Advanced tool knowledge.
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Assist machine operators as needed to minimize downtime.
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Ensure machines are following production schedule.
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Execute setups and changeovers in a timely manner.
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Set up all basic lathe and mill composite and steel work.
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Conduct first articles when not running production.
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Perform other functions and responsibilities as assigned
Requirements:
QUALIFICATIONS/EXPERIENCE REQUIRED:
The Setup Machinist Level 1 must at a minimum possess the following:
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High school diploma or GED is required. Advanced degree or certificate is preferred.
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Two to five plus years of lathe and mill experience. A diverse background in running different types of machines is preferred.
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Intermediate-to-advanced knowledge of general mathematics and able to apply the knowledge into practical application.
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Advanced mechanical aptitude skills.
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Ability to work in a team-oriented, high-pressured, and fast-paced environment.
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Ability to speak, read, and write the English language fluently is preferred.
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Basic computer literacy skills.
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Must be self-motivated and be able to work with minimal supervision while providing leadership to coworkers.
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Strong time management skills with the ability to effectively operate multiple machines at one time.
PHYSICAL REQUIREMENTS:
The Setup Machinist Level 1 must be able to:
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Lift a minimum of 50lbs, repeatedly, without assistance and up to 100lbs with assistance.
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Push/pull heavy objects with the proper equipment.
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Wear the appropriate PPE when required (i.e., safety glasses or side shields, steel-toe footwear, etc.).
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Stand for long periods of time; up to 8-12 hours a day.