Monday - Friday 8AM-4:30PM
Job Description:
A Warper Operator is a skilled professional in the textile manufacturing industry who specializes in operating and maintaining warping machines. Warping is a crucial step in the production of woven fabrics, where a beam of parallel threads or yarns, known as a warp beam, is prepared for use on a loom. Here's a detailed job description for a Warper Operator:
Job Summary: A Warper Operator is responsible for the setup, operation, and maintenance of warping machines used in textile manufacturing. They play a key role in ensuring that warp beams are prepared accurately and efficiently for use in the weaving process, contributing to the production of high-quality fabrics.
Key Responsibilities:
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Machine Setup: Prepare the warping machine for operation, which includes setting up the creel, loading warp beams, and ensuring all components are in working order.
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Yarn Handling: Load and thread the yarn or thread onto the warping machine, ensuring proper tension, alignment, and uniform distribution.
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Beam Preparation: Assemble and set up warp beams, winding yarn or thread onto them evenly, and checking for any defects or irregularities.
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Machine Operation: Operate the warping machine, monitoring its performance and making necessary adjustments to maintain proper warp tension, length, and quality.
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Quality Control: Inspect the warp for any imperfections, such as knots, tangles, or irregularities, and take corrective actions to ensure the warp is of high quality.
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Yarn Changes: Replace or replenish yarn or thread as needed during the warping process to maintain a continuous and consistent production flow.
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Maintenance: Perform routine maintenance tasks on the warping machine, including cleaning, lubrication, and making minor repairs or adjustments.
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Record Keeping: Maintain accurate records of production data, including warp specifications, machine settings, and any issues encountered during the process.
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Safety: Adhere to safety protocols and guidelines to ensure a safe working environment and prevent accidents or injuries.
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Team Collaboration: Work closely with other members of the production team, such as weavers and supervisors, to coordinate the flow of materials and ensure the efficient operation of the textile manufacturing process.
Qualifications:
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Previous experience as a Warper Operator or in a related role within the textile industry is often preferred.
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Proficiency in operating and maintaining warping machinery and familiarity with textile production processes.
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Strong attention to detail and quality control skills.
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Mechanical aptitude for troubleshooting and performing basic equipment maintenance.
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Physical stamina, as the job may involve standing for extended periods and lifting heavy materials.
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Ability to work in a fast-paced manufacturing environment.
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Good communication skills and the ability to work effectively in a team.
Education:
A high school diploma or equivalent is typically the minimum educational requirement for this role. Some employers may provide on-the-job training to familiarize new hires with their specific equipment and processes.
A skilled Warper Operator is essential for ensuring that the warp beams used in weaving are prepared accurately and efficiently. This contributes to the overall quality and efficiency of textile production, making this role vital in the textile manufacturing industry.